3D flexible welding platform

A three-dimensional flexible welding platform is a set of flexible chemical fixtures that are matched with a main component hole system platform and various accessories,and are suitable for clamping various specifications of products.Its advantages lie in its recyclability,positioning and clamping,and the ability to extend and expand the working area in three-dimensional space.

Introduction to the characteristics of 3D flexible welding platform:

1.Economy:The cost and time invested in tooling for each product change can be almost effortless.The device is easy to operate and use.Users can assemble different requirements of tooling according to their needs,just like children playing with modular toys.

2.Flexibility:With high load-bearing capacity and stable rigidity,all five surfaces are machined with regular holes and engraved with mesh cables.The welding platform can be easily extended and expanded,combined.The extended standard countertop can be directly connected together for modular positioning and clamping.The universal functions of the flexible 3D combination welding fixture system are demonstrated during the installation,adjustment,and positioning of workpieces,especially in the application of large workpieces.

There are various assembly methods,and users can achieve almost the same positioning and clamping functions as any fixture as long as they fully utilize their imagination.Easy to assemble and disassemble;The workbench can be assembled and assembled according to the shape and size of the workpiece.The design of the scale and module size on the countertop allows operators to set up the required tooling according to the size of the workpiece without the need for measuring tools.

3.Under a concentrated load of about 2 tons and 1M2,its deformation does not exceed 0.50mm,while under a uniformly distributed load,its deformation is only 0.024mm,which can meet the needs of the vast majority of welding and assembly processing.The center tolerance of the positioning hole on the work platform it forms is within 0.05mm.This will be reflected in the products processed by users,so this workbench can also be used as a benchmark platform for inspection tools.

4.Repeatability:The countertop is composed of a combination of cast iron/steel structural parts/machined parts/modular components,and its performance is very stable.If improper use causes component damage,the entire table does not need to be scrapped.As long as the cost is very low,individual components can be replaced.The welding platform has undergone processing,and during the welding process,only low cost anti splash liquid is needed to avoid welding spatter on the surface of the workbench.

Design principle of welding fixture for 3D flexible welding platform:

1.Satisfy the stability and stability of workpiece positioning during use;

2.The construction process where there is sufficient load-bearing or clamping force for the workpiece to be carried out on the fixture;

3.Satisfy the simplicity and operation during the clamping process;

4.Vulnerable parts are replaceable structures that do not require the use of other tools when conditions permit;

5.Satisfy the repeatability of fixture positioning during adjustment or replacement process;

6.Try to avoid complex structures and high costs as much as possible;

7.Try to use standard products from the market as components as much as possible;

8.Meet the laws and regulations of the fixture usage or region;

9.The design scheme follows the principle of prioritizing manual,pneumatic,hydraulic,and servo selection in sequence;

10.Form a series and standardization of internal company products.